Robotic welding (intersecting line/saddle port welding)
Equipment Brief Description
The coherent line welding robot workstation, suitable for pipe-to-pipe coherent line welding, pipe flange welding, with the weld laser scanning system, quickly scanning and recording the actual position of the weld seam (instead of manual instruction to find the point), only need to operate the upper computer program can be welded, to enhance the level of automation of the welding robot of the saddle port, and to improve the efficiency of the welding operation of the saddle port.
Specification Of Welded Parts
Workpiece weight: ≤1000 Kg;
Pipe standard: GB3087-2008, steel pipe OD series II;
Flange standard: GB/T9119-2010, GB/T9115-2010;
Flange kilogram level: commonly used for PN1.6Mpa, in addition available to PN1.0MPa and PN2.5MPa;
Elbow, reducer, pipe cap standard: GB/T12459.
Welding standard: GB50236 (IV level weld standard);
Welding method: gas shielding welding;
Shield gas composition: 80% Ar + 20% CO2;
Welding wire diameter: Ф1.2mm;
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Equipment Features
With welding seam laser scanning system, it can quickly scan the welding seam, reducing the time of manual instruction to find the point, and reducing the dependence on the level of instruction of workers.
with welding parameter preset function, next time when welding the same specifications of the workpiece can be directly called welding parameters.
with gas pressure detection function, when the gas pressure is insufficient, the equipment sends out an alarm and stops welding.
the main structure of the equipment adopts welding form, annealing stress relieving, guide rail machining surface using CNC machining is completed, to ensure the precision requirements.
Imported precision guide rail and high precision reducer are adopted.
This equipment increases the sliding table and chuck (2 external axes), the motor reducer of the seventh axis chuck is linked with the robot body, and the eighth axis sliding table can be controlled separately.
This equipment does not take PLC control, the use of self-developed computer programs to control the robot work, you can directly import the offline work into the robot inside the program, without the need to teach the operator simple.
- This product adopts computer offline programming to complete the work, the equipment will initially come with a conventional pipe diameter work, reducing the trouble of manual teaching.
Operation Flow
Manually load the workpiece and operate the remote control to adjust the workpiece level and initial position.
Operate the upper computer program to clear the external axes and add steps to select the prefabricated welding program.
Press the start task button, the robot starts welding.
Equipment Site Photo
Welding effect
Equipment Video
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